01 -
Preheat your smoker to 250°F using hickory or apple wood chips. Place a water pan in the smoker to maintain ambient moisture.
02 -
In a large mixing bowl, combine ground beef, Italian sausage, onion, cheddar cheese, cream cheese, jalapeño, Cajun seasoning, garlic powder, black pepper, red pepper flakes, and 1/3 cup barbecue sauce. Mix gently by hand until ingredients are evenly incorporated, avoiding overmixing.
03 -
Using a small spoon or your fingers, gently fill uncooked manicotti shells from both ends with the meat and cheese mixture. Ensure filling is firm and shells are fully packed without air pockets to prevent breakage.
04 -
Wrap each stuffed shell completely with bacon, using one or two slices as necessary to cover the surface and overlap the ends. Secure bacon with toothpicks if needed.
05 -
Brush all sides of the bacon-wrapped shells with additional barbecue sauce. Place the shells onto a rimmed baking sheet or wire rack set over a baking tray.
06 -
Arrange shells in the smoker and cook for 60 minutes. Flip each shell, baste again with barbecue sauce, and continue smoking for another 60 minutes. The shells are ready when the bacon is golden brown, crisp, and the internal temperature reaches 160°F.
07 -
Allow the shells to rest for 5 minutes before removing toothpicks. Slice diagonally and serve with extra barbecue sauce or ranch dressing as desired.